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Process Simulate X Robotics Advanced

Leverage a complete virtual commissioning environment to validate and optimize the build and installation of workcells and lines using the real PLC and its program.

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Image displaying PLC program code on the left and Process Simulate 3D robotic workcell simulation model on the right, used for virtual commissioning.

Why Process Simulate X Robotics Advanced?

Process Simulate X Robotics Advanced builds upon the Robotics Standard product, incorporating a complete toolset necessary to perform virtual commissioning using Process Simulate software models, including layout creation, kinematics and control logic definitions, event-based simulation and analysis.

Design, plan, simulate and optimize robotic and automated manufacturing processes and systems, including highly automated factories with a variable production mix, from single workcells to complete lines. 

Key features of Process Simulate X Robotics Advanced

Virtual commissioning: Connect Process Simulate software models to external automation and control systems to perform virtual commissioning of your workcell or entire line before any hardware is purchased or installed. 

Line simulation: Create models of production lines to simulate, analyze and optimize performance using an internal PLC, logic blocks, signals, sensors, material flow controls and other advanced tools that will help improve your overall efficiency and productivity. 

Robot programming: Download, upload, maintain and optimize robot programs using software tools for robot motion planning, cycle time optimization, collision detection analysis and realistic robot simulation.  

Process Simulate Collaborate: Visualize, review and analyze factory production lines and workcells authored in Process Simulate software, anytime, anywhere and with anyone using innovative cloud-based 3D collaboration.  

Process Simulate discrete manufacturing: Design, validate and optimize manufacturing processes involving distinct operations like spot welding, drilling, riveting, fastening, and pick & place.    

Process Simulate continuous manufacturing: Design, validate and optimize manufacturing processes based on the creation of continuous motion paths for seam welding, gluing, sealing, polishing, painting and spraying applications.   

Factory design: Create and edit geometric models to represent components and assemblies, helping achieve accurate digital depictions of the manufacturing environment. Define and modify kinematics data to simulate the motion and interaction of parts, enabling realistic analysis of automation equipment and workflows to optimize factory layout and operations. Import CAD data directly to build a realistic digital twin of production.  

Simulation for assembly: Design, analyze and verify assembly and disassembly processes by creating and simulating assembly paths and operation sequences, conducting collision detection and performing 2D/3D sectioning in a highly dynamic 3D environment.   

Fully detailed 3D robotics workcell design in Process Simulate software.

About Process Simulate X

Process Simulate X is a software-as-a-service (SaaS) solution with industry-leading digital manufacturing capabilities for planning, simulating and validating human tasks, robotics processes and automation in a 3D environment with the added benefits of flexibility, security and scalability of a cloud-based software.

The streamlined software deployment and configuration enables higher productivity and immediate expansion of your manufacturing capabilities. The cost-effective and customizable Process Simulate X products are tailored for different levels of digital manufacturing complexity.

Benefits of Process Simulate X:

  • Plan, simulate and validate using advanced digital manufacturing tools tailored to your specific needs 
  • Reduce costs with early detection and communication of product design and manufacturing process issues using cloud technology 
  • Increase process quality by emulating realistic processes 
  • Improve collaboration among stakeholders using cloud-based solutions 
  • Expand the functionality of your solutions with add-ons 

Expand the functionality of the Process Simulate X products with add-ons:

  • Automatic Path Planner 
  • Augmented Reality (Digital Twin Alignment)
  • Cables 
  • Safety Robots Manager 
  • Point Cloud
  • Virtual Reality
  • Connector for NVIDIA Omniverse

A complete digital manufacturing environment

Jak L., small-business customer

Gamechanger: ease of simulation & optimization

Shivam S., Design engineer, small-business customer

Revolutionizing manufacturing

Verified user in automotive, small-business customer

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