Process Simulate X

Use augmented reality and inexpensive, off-the-shelf cameras to perform real-time computational calibration for sub-millimeter accuracy, leading to faster alignment of manufacturing cells, increased production quality, shorter physical commissioning times and easier collaboration and change management.

Load Process Simulate X study data into an Augmented Reality (AR) application to analyze the alignment between the real equipment and the digital twin. View 3D data from Process Simulate X overlaid on the real world, compare the real-world layout to the digital plan with exact dimensions, and easily generate actionable reports.

Create collision-free paths automatically for product assembly or disassembly and robotic welding to reduce process planning time for complex assembly and manufacturing operations involving tools, people and robots.

Plan and optimize robotic movement and assembly processes in your Process Simulate X simulation environment with the click of a button. The automatic path planner tool helps you to generate collision-free robot operations, in minutes, that are optimized for cycle time and energy usage. Reduce your manufacturing process planning time and improve efficiency of complex assembly and robotic lines.

Include cables for robots and assembly operations in your Process Simulate X software studies to simulate them in a realistic fashion.

Model and simulate cables and their behavior using Process Simulate X software to validate them for cable length, placement, connection points, curvature, twist, contact force and collision during robot motion planning and offline programming, and for assembly operations.

Design, configure, visualize and manage safety zones for robots during a feasibility study in Process Simulate, including import from and export to major robot vendor formats, to create safer robotic operations and workcells.

The Process Simulate X Safety Robots Manager helps you to design and configure safety zones for robots as part of your feasibility studies in Process Simulate. You can create, modify and copy safety zones, import and export safety zones for multiple robot brands such as ABB, Kuka, Fanuc, COMAU and Yaskawa, and visualize them in 3D.

Load, visualize and segment point cloud scan data files while maintaining visual quality and accuracy, allowing for design, simulation, collision detection and verification of processes within a reality-based 3D model.

Integrate shop-floor laser scans into Process Simulate X to accurately and efficiently bring real-world data into your simulation environment. Enhance your simulation in the context of the real factory and add visualization for early-phase design reviews. Simulate and validate with plant equipment where 3D CAD data is not available. Process Simulate X and the Point Cloud add-on enables cost reduction by virtual, early identification of planning problems and faster deployment of new features, which otherwise become expensive during the physical build process.

Transfer geometry and simulations to connect and synchronize Process Simulate studies with NVIDIA Omniverse for realistic, high-fidelity, real-time visualization, collaboration and analysis.

Enter the industrial metaverse by connecting your Process Simulate X simulation environments with NVIDIA Omniverse. NVIDIA Omniverse is a multi-GPU scalable virtual world engine that enables teams to connect 3D design and CAD applications for collaborative design workflows. Build physically accurate virtual worlds for training, testing, and operating AI agents such as robots and autonomous machines.

Load Process Simulate studies into virtual reality (VR) environments to conduct design and process reviews, perform analysis of the scene and simulation, and collaborate while fully immersed using VR hardware provided by HTC, HP and Meta.

Use Process Simulate X VR to move within the virtual environment, play, pause and reset simulations created in Process Simulate X software, manipulate robots within the scene, make measurements, and record notes and markups.

Visualize, review and analyze factory production lines and workcells authored in Process Simulate software, anytime, anywhere and with anyone using innovative cloud-based 3D collaboration.

Allow participants to review studies independently or collaboratively, improving productivity and collaboration through 3D visualization and simulation. Eliminate the manual way of sharing studies and gain a flexible and effective approach to collaborating on Process Simulate studies with multiple people among cross-functional teams.